A rotary screw compressor is a highly popular type of air compressor among large-scale industries. It contains two intermeshing helical screws (male & female rotors) that continuously compress air with a 100% duty cycle. These compressors have proved themselves over and over due to the benefits they offer to large-scale industries. Want to explore those benefits and steps that let you choose the suitable compressors? Keep reading!
A] The Role of Rotary Screw Compressors in Industrial Manufacturing
The rotary screw compressor is a highly efficient compressor renowned for delivering continuous and consistent compressed air through intermeshing helical screws (male & female rotors). The constant source of compressed air powers the various machinery on manufacturing lines to support non-stop production. Industries, like automotive, food and beverage, pharmaceuticals, electronics, and textiles, among others, use this efficient compressor to power their production lines, tools, and automated systems.
B] Top Benefits of Rotary Screw Compressors for Large-Scale Industries
1. Continuous, Reliable Operation
Rotary screw compressors provide a non-stop air supply for 24/7 production environments without any requirements for cooling downtime. Its steady airflow, low noise due to fewer moving parts, and reduced maintenance needs make the rotary screw compressors highly reliable and suitable compressors for large-scale industries.
2. Energy Efficiency and Cost Savings
Continuous operation, integration of variable speed drives (VSD) technology, reduced noise, and intelligent load control allow this compressor to be highly energy efficient. The lower maintenance, energy efficiency, and uninterrupted compressed air supply make the rotary screw compressor a cost-saving compressor for large-scale manufacturing industries.
3. Durability and Longevity
The rotary screw compressor is designed to have fewer moving parts, which drastically reduces the noise and thus maintenance needs. These design traits make it highly durable and ensure its longevity for many years to come.
4. Cleaner, Consistent Air Output
Oil-injected rotary screw air compressors come with an effective oil-separation mechanism to deliver cleaner air to quality-sensitive manufacturing, like food, pharma, and electronics. Similarly, oil-free rotary screw compressors deliver complete oil-free air delivery through their precision engineering. Both compressors are available at Bimpex, a trusted and cost-effective manufacturer and supplier of screw air compressors.
5. Low Maintenance and Reduced Downtime
Rotary screw compressors have a heavy-duty design that combines with low-moving parts. These traits ensure the compressor produces low noise, which, as a result, reduces the wear and tear of the parts. The design requires low maintenance, which further translates to reduced downtime.
C] Energy Savings with Rotary Screw Compressors in Factories
Rotary screw compressors have become a widely chosen compressor for sustainable factory operations, as they require comparatively low energy for constant operations. Apart from that, integration of variable speed drive (VSD) technology, controlled air delivery systems to match the exact demands, and low maintenance needs also help save energy. Bimpex says, “Upgrading from traditional piston-based compressors to rotary screw can reduce cost by up to 30-40%.”
D] Choosing the Right Rotary Screw Compressor for Your Factory
1. Assessing Air Demand and Application
Assessing air demands is one of the primary requirements that sets the base for purchasing a compressor that aligns with your needs. Firstly, count all the pneumatic machinery and other tools on the production lines that run on compressed air. Now, calculate their required pressure (PSI) and flow rate. Ensure you keep a 10-20% buffer above your peak pressure demands. It ensures you never have to face overload situations in case of miscellaneous compressed air demands.Also Read: How to Spot Signs of Low or High Air Compressor Pressure?
2. Evaluating Efficiency and Technology Features
After calculating total pressure demands with buffer included, assess whether you require a constant or variable air supply. For a constant air supply, choose fixed-speed compressors, while for variable speed, choose VSD-enabled rotary screw compressors. A VSD-enabled compressor adjusts itself as per the fluctuating demands.3. After-Sales Support and Maintenance Accessibility
Lastly, service availability, original parts availability, and warranty are also important to ensure you never have to look for after-sales services for a long time. Ensuring the manufacturer provides these after-sales services leads to peace of mind and reduced downtime in case the system requires attention.Conclusion
The rotary screw compressor is the highly recommended compressor for large-scale industry that is looking for a compressor that has shown its ability through consistent compressed air delivery. Low maintenance cost, low energy consumption, and clean air delivery place it at the top of the list and make it highly suitable for large-scale industry.
If you have decided to procure a rotary screw air compressor, choose Bimpex. We are the number one air compressor distributor in India and are known for durable, heavy-duty, and economical industrial air compressors. Don’t hesitate and contact us now!